Cyberamic Clippard Valve Maintenance
Cyberamics manufactured by Pizza Time Theatre, Inc came with valves from Clippard, specifically the Clippard EVO-3M-24 3-Way Elec. Valve. Each animatronic has a pair of 8 valves on their board, identified by their bright yellow cap.
Purchasing New Valves
This valve, as of 2023, can be found for around $20-40 each from various venders and resellers.(1) Clippard is also still producing these valves and can be bought directly from them.(2)Identifying Bad Valves
- Connect the valves up to air and have 28 PSI of air going into the valves.
- Track the wires of the valves you wish to test down to the bottom of the valve board and apply 24V DC to the valves.
- If the valve is not making a clicking sound, it is most likely dead. However if the valve is releasing a small amount of air, or staying activated after power is removed, it may just be a clogged valve.
Valve Clogging
There’s two different reasons that could cause a valve to be clogged:- The exhaust at the top of the valve isn’t able to release.
- Remove the muffler from the top of the valve.
- Clean the inside with a cotton swab.
- The internals of the valve may be clogged.
- The valve will need to be opened. Twist the silver ring that goes around the valve to the left and hold the top of the valve in place.
- Remove the thin silver ring and thin disc on the inside of the valve.
- Clear the inside with a paper towel.
- Place the silver ring back into the valve, followed by the disc. Make sure the bump on the bottom of the disc is facing down when reinstalling.
- Close up the valve by tightly turning the ring to the right.
Replacing a Valve
- The valve will need to be opened. Twist the silver ring that goes around the valve to the left and hold the top of the valve in place.
- Remove the thin silver ring and thin disc on the inside of the valve. Hold onto them as they will be reused.
- Clear the inside with a paper towel.
- Follow the wires for the valve down to the bottom of the valve board and remove them.
- Place the silver ring back into the valve, followed by the disc. Make sure the bump on the bottom of the disc is facing down when reinstalling.
- Replace the old valve with the new one.
- Close up the valve by tightly turning the ring to the right.
- Solder the two wires to the board in place of where the old valve was.
- Transfer the muffler from the old valve over to the new valve.
Replacing a Valve Seal
Sometimes near the bottom of a valve, the seal may go bad and begin to leak.- The valve will need to be opened. Twist the silver ring that goes around the valve to the left and hold the top of the valve in place.
- Remove the thin silver ring and thin disc on the inside of the valve. Hold onto them as they will be reused.
- Clear the inside with a paper towel.
- Unscrew the valve's mount. The mount may get stuck from years of use, so use one of the three holes as a grip to pry the mount out.
- Use a thin tool to remove the rubber O-Ring from the bottom.
- Replace the O-Ring with a new one. Most standard O-Ring kits come with the correct size needed.
- Use an O-Ring lubricant to ensure the O-Ring does not get pinched against the manifold.
- Screw the valve mount back in.
- Place the silver ring back into the valve, followed by the disc. Make sure the bump on the bottom of the disc is facing down when reinstalling.
- Close up the valve by tightly turning the ring to the right.