Cyberamic Head Sheet Metal

The Cyberamic Sheet Metal Head, Part #000-0044-__, is an A36 carbon steel frame that holds Cyberamic heads together, alongside mounting any facial or neck movements.(4)

Variants

Three variants of the head fully assembled were present in order lists. Multiple variants exist across the years the head was made. Each made small changes from the previous design.

Pizza Time Theatre Produced

Kinetix Produced

Animation World Produced

All Cyberamics used yellow zinc plating, though potentially the intensity of the plating varied in certain batches. Some Cyberamics are almost gold in color, but certain bots, whether through natural aging or less plating used, appear closer to gray.(4)(5)
Certain bots with the usual two holes below the eye cavity have an extra one between them. This appears mostly on the right eye, once confirmed on the left eye, and once confirmed on both. The assembly usually inserted in the two holes would sometimes be inserted in this middle hole, likely meaning it was a modification made in-store when the bottom hole occurred too much stress and wear.

Measurements

As a full set of confirmed measurements is not available, multiple partial lists are available to varying accuracy.
Type Measure 1(mm)(1) Measure 2 (mm)(2)
A 55.5625 60
B 117.475 113.14
C 182.5625 185
D 20.6375 23.5
E 12.7 13
F 87.3125 60.81
G 88.9 88.5
H 14.2875 10.5
I 104.775 56.75
J 206.375 210
K 103.1875 104
L -- 139.75
M -- --
N 31.75 31.25
O 19.05 --
-- --
-- --
-- --
S 114.3 117
T -- --
U -- --
V -- --
W -- --
X -- --
Y -- --
Z 365.125 368
ZA 71.4375 68.75
ZB -- --
ZC -- 10
ZD -- --
ZE -- --
ZF -- --
ZG -- --
ZH -- 20.75
ZI -- --
ZJ -- --
ZK 19.05 5.5
ZL -- --
ZM -- --
ZN 25.4 --
ZO -- --
ZP -- 193.75
ZQ -- 200.775

Hole Mounts

Type Description
Z-G Each of the 4 identical holes will need a #8-32 x 1/2 in. Round Head Phillips inserted from the front, with both sides using a #8 Split Lock washer and a Flat washer.

References

  1. @mechadise_ig
  2. https://www.reddit.com/r/Animatronics/comments/18neflf/3d_printed_cyberamic_mech/
  3. http://www.showbizpizza.com/info/documents/ptt/ptt_cyberamicspartsmanual.pdf
  4. @ShadowRCX "It's more than likely standard A36 Carbon Still with a Yellow Zinc Plating to prevent rusting. Same as most grade 8 yellow zinc plated bolts lol. I'm like 99% sure, they wouldn't need to plate stainless and it's makes no sense to use anything but normal carbon steel. Everything else would be way overkill. It's cheaper to not plate or not use a dyed plating. But obviously plating is better than none for rust prevention. But yes they probably went to a lower grade plating over time. That's why they aren't yellow. Maybe normal zinc plating or nickel plating"
  5. Cyberamics from Kooser sold on Ebay in 2021 show yellow-zinc plating.